Unlock high-performance SLS 3D printing with a broad range of industry-standard materials that meet the challenges of functional prototyping and production, or print with any 1064 nm powder with Open Material Mode.
Use our free print preparation software, PreForm, to import STL, OBJ, or 3MF files, orient models, estimate print times, and pack parts for optimized density, reducing print time and limiting waste.
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6-24 Hours
Easily set up your printer and achieve fast printing thanks to the 30W laser. Print same-day prototypes and enable small series manufacturing of durable end-use parts in under 24 hours.
Take control of your production across multiple locations and machines all in one cloud-based portal. View printer availability, manage materials, track jobs, and receive notifications to minimize downtime and maximize output.
5-10 Minutes
Our all-in-one powder management station combines part extraction, powder recovery, storage, and mixing in a single device. Fuse Sift will dispense and mix used and new powder automatically so you can reduce waste and control your powder supply.
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10-15 Minutes
Fuse Blast is an advanced automated finishing solution for SLS parts that quickly removes powder and consistently delivers professional parts that are clean to the touch. Deliver a smooth, semi-gloss, and dye-ready surface finish with the polishing option.
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Use our free print preparation software, PreForm, to import 3MF, STL, or OBJ files, orient models, estimate print times and material usage, and monitor prints. PreForm’s powerful 3D packing algorithm automatically arranges models to increase throughput and reduce material waste by optimizing the packing density.
Take control of your production across multiple locations and machines. Monitor the live video feed from the comfort of your desk and track print jobs and material flow with our cloud-based tools to ensure minimum downtime and maximum output.
Unsintered powder supports your parts during printing so you can create complex, interconnecting designs with no need for support structures. Fine-tuned settings and Formlabs’ patent-pending Surface Armor technology enable mechanical properties and surface quality and ensure professional, consistent results every time.
Go from printed to professionally finished parts in as little as 15 minutes with a fully automated workflow. Extract your parts from the unsintered powder in only 5 minutes with Fuse Sift, our all-in-one SLS powder management station, and reuse up to 80% used powder in your next print to minimize cost and eliminate waste. Fuse Blast, our fully automated cleaning and polishing solution, delivers consumer-grade parts in as little as 10 minutes thanks to the pre-programmed routines.
Achieve faster-than-ever printing speeds to deliver prototypes and small series of end-use parts in under 24 hours. Industry-leading rapid cooldown times allow you to start a new print within 75 minutes of your previous print job. Enable continuous throughput by adding a second, removable build chamber and relying on the streamlined, automated post-processing workflow.
3D print production-ready, end-use parts with our family of SLS Powders, developed specifically for the Fuse Series printers, or unlock the possibility to print with any 1064 nm powder with Open Material Mode. Our materials, hardware, and software are developed and validated together to deliver peak performance while optimizing cost per part. Stay tuned for regular releases of new materials and updated settings that optimize material properties, print speed, and more.
Balancing strength and detail, Nylon 12 Powder is a highly capable material for both functional prototyping and end-use production of complex assemblies and durable parts with high environmental stability.
Best-in-class refresh rate among Nylon powders, high ductility, and great dimensional accuracy across the build chamber. Choose Nylon 12 Tough Powder to print more durable parts for prototyping and small batch production that have reduced warpage without sacrificing strength.
All of the great qualities of Nylon 12 Powder with the customizability of white parts. Choose Nylon 12 White Powder to create functional prototypes and end-use customer-facing parts that can be easily dyed to match brand aesthetics as well as medical devices and models with high contrast and detail.
For highly ductile, robust parts, Nylon 11 Powder is our higher-performance nylon material for functional prototyping and small batch production. Compared to Nylon 12 Powder, our Nylon 11 Powder is more flexible, less brittle, and better at printing thin walls.
Balancing high elongation at break and superior tear strength, TPU 90A Powder enables you to 3D print flexible, skin-safe prototypes and end-use parts that withstand the demands of everyday use – all at a low cost per part thanks to a 20% refresh rate.
Use genuine polypropylene to produce works-like prototypes and durable end-use parts that are chemically resistant, weldable, and watertight. Polypropylene Powder offers high ductility without a nitrogen environment, enabling durable parts that allow for repeated bending and flexing.
A glass-filled material with enhanced stiffness and thermal stability for demanding industrial environments. Choose Nylon 12 GF Powder to produce stiff functional prototypes or end-use parts for applications where structural rigidity and thermal stability are critical.
Get the best of nylon and carbon fiber with this highly stable, high-performance material, perfect for end-use applications that require both high stiffness and superior strength. Choose Nylon 11 CF Powder to produce lightweight rigid parts that can withstand repeated impact and remain stable over time, even at high temperatures.
Unlock the possibility to print with any 1064 nm powder on Fuse Series SLS 3D printers, empowering researchers and expert users to experiment with an advanced printing tool. Optional purchase, one-time lifetime license fee per printer.
Bring production in-house and reduce cost per part with a proven, scalable, and accessible SLS ecosystem.
Improve the efficiency of manufacturing processes and reduce machine downtime by 3D printing manufacturing aids in-house.
Enable true personalization in healthcare — manufacture one-off and mass customized medical devices like orthotics, prosthetics, and more.
Laser Type
Throughput
Typical print jobs complete in 7 hours and 95% of fully packed print jobs can be completed in 14 hours
Material Compatibility
Nylon 12, Nylon 12 Tough, Nylon 12 White, Nylon 11, Nylon 12 GF, Nylon 11 CF, Polypropylene, and TPU 90A Powders, or any 1064 nm powder with Open Material Mode
Print Environment Options
Enhanced material performance and material recyclability
Efficiency
Enabled by high print density and material recyclability
Laser Type
Throughput
Deliver parts <24 hours
Material Compatibility
Nylon 12, Nylon 11, Nylon 12 GF, and TPU 90A Powders, or any 1064 nm powder with Open Material Mode
Print Environment Options
One option, easy setup
Efficiency
Enabled by high print density and material recyclability
