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DIRECT METAL PRINTING (DMP)

3D Printing Technologies
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DMP Introduction

What is Direct Metal Printing?

Direct metal printing (DMP), also commonly known as direct metal laser sintering (DMLS), is an additive manufacturing technology that builds high quality complex metal parts from 3D CAD data. In the machine, a high precision laser is directed to metal powder particles to selectively build up thin horizontal metal layers one after the other. This cutting edge technology allows for the production of metal parts with challenging geometries, not possible using traditional subtractive or casting technologies. A variety of functional metals are available to print designs, from prototypes to production series of up to 20,000 units.

More about DMP...

DMP is a powerful 3D printing technology that shapes any desired metal part geometry by melting metal powder layer by layer. This technology is applied to build up material in layers instead of removing it in different steps. The metal powder particles pinpointed by the laser quickly and fully melt so that the new material properly attaches to the previous layer, without glue or binder liquid. A powerful fiber laser with high energy intensity operates in the inert area inside the machine. This guarantees that the metal parts being built exhibit a dense and homogenous material structure. The CAD design of the parts directly drives the DMP production machines without the need for programming, clamping or tooling.

3D Systems DMP printers allow you to create metal parts while achieving fine detail, which is why DMP is perfect for a variety of applications. This includes, but is not limited to:
  • Producing complex parts that cannot be made using traditional methods
  • Conformal cooling channels and latticework
  • Enhanced fluid flow
  • Direct tool-free production of injection molding inserts and cores
  • Mass personal customization of orthopedic, dental, and other parts
  • Parts with cavities, undercuts. and draft angles
  • Reduced-weight and light-weight design
  • Research and development
  • Simplified assemblies and part consolidation
  • Small, precision parts production
  • Topology optimization while maintaining structural integrity

DMP Applications

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3D Systems DMP printers allow you to create metal parts while achieving fine detail, which is why DMP is perfect for a variety of applications.

Production

  • Turbine and engine components
  • Premium sporting goods
  • High-performance industrial parts
  • High-wear components
  • Heat exchangers (HEX)
  • Structural components
  • Load-bearing, safety critical parts
  • ​Fluid flow applications
  • Prototypes, production parts and spare parts

Tooling and patterns

  • Custom assembly jigs and fixtures
  • Tools, molds and dies
  • Design and watchmaking products
  • Drilling and cutting tools

Medical

  • Surgical instrument
  • Dental implants and prostheses
  • Dental tools
  • Orthopedics
  • Medical implants
  • Medical tools and devices
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DMP Materials

Direct Metal Printing (DMP) gives you complete design freedom to manufacture stronger parts that are light, durable and perform better than other means. Learn how you can save money, accelerate time-to-market and discover new levels of efficiency today.

Titanium Alloys

A combination of high strength, low weight and excellent biocompatibility.

Stainless Steel Alloys

Excellent strength, high ductility, wear and corrosion resistance.

Maraging Steel Alloys

For the direct production of tools, molds and high-performance parts that require high strength and hardness.

Cobalt Chromium Alloy

For highly corrosion-and wear resistant industrial parts that require high-temperature resistance.

Aluminum Alloys

For light-weight, high strength applications in automotive, aerospace & machinery.

Nickel Super Alloys

Improved fluid flow in high-temperature and high-strength applications.

Copper Alloys

Improved strength and corrosion resistance.

Refractory Metals

For high-performance parts that require special mechanical properties.

*Note: Not all materials are available in all countries – please consult your local sales representative for availability.
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MJP Benefits

Lightweighting

Part Consolidation

Fluid Flow

Functional Improvement

Robust Material Databases

Reduce weight, improve stiffness-to-weight ratio through topological optimization, hollowing, applying internal lattice structures and/or consolidating assemblies to reduce fasteners.

Manage your part count and eliminate critical assembly processes such as welding that require extensive quality control and inspection. Reduce assembly time and cost by eliminating the need of sub-assembly labor and jigs and fixtures

Rethink design and enable fluid and airflow design to achieve best cooling, heating, mixing or other fluid flow in a part. Make the best of use of CFD by producing geometries that are truly optimized for fluid dynamics and not achievable with conventional production technologies.

Design outside the subtractive tool box and increase the functionality of your component or product by making use of the design freedom metal AM offers.

Count on parameters thoroughly developed and tested by 3D Systems material specialists and considerably cut the time to get your production up and running.

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DMP 3D Printers